Production Line

Contents

Sheet Metal Cutting and Bending Course

Birim Machining, lazer–oksijen–plazma–testere kesim ve CNC abkant büküm süreçlerini tek çatı altında sunar. 12 m’ye kadar kesim ve 15 mm’ye kadar büküm kapasitesiyle, seri ve proje bazlı işlerde tekrarlanabilir kalite sağlar.

Process Technical Capacity
Laser Cutting 3 m × 12 m
Oksijen Kesim 3 m × 12 m
Plazma Kesim 2.5 m × 12 m
Saw Cutting Up to Ø 600 mm in diameter
Sheet Metal Bending (Abkant) Length: 3 m · Thickness: 15 mm
Kumlama 2.5m x 12m

Machining Production Line

At Birim Machining, we offer reliable and sustainable solutions through our production processes, which comply with international quality standards. With our ISO 9001, ISO 10002, ISO 14001, ISO 3834-2, ISO 14064-1, and Carbon Verification certifications, we guarantee quality in production, environmental responsibility, and customer satisfaction.

EQUIPMENT NAME MODEL CAPACITY
CNC BORWERK MACHINE DOOSAN DBC 130 4000X2000X2500
CNC BORWERK MACHINE DOOSAN DBC 1105 2000X1500X1200
CNC BORWERK MACHINE NHM 8000 1400X1800X1000
CNC Vertical Lathe DOOSAN PUMA V8300M 800X300
CNC TORNA TEZGAHI ALEXTECH 450X1000
CNC LATHE VIPER VT 40 800X4000
CNC LATHE DOOSAN PUMA GT2600L 3700×1150
CNC TORNA TEZGAHI DOOSAN PUMA GT2600LXB 4000×1000
VERTICAL MACHINING CENTER DOOSAN MYNX-7500/50 II 1500X750X600
VERTICAL MACHINING CENTER DOOSAN MYNX-7500/50 II 1500X750X600
VERTICAL MACHINING CENTER PRO-10005 1000X600X400
DİK İŞLEME MERKEZİ HCMC-1892 1890X1200X800
DOUBLE-COLUMN MACHINING CENTER HARDFORD-HSA-632-EAY 5998X3200X2000
DOUBLE-COLUMN MACHINING CENTER HARDFORD-HSA-528-EAY 5000X2500X2000
DOUBLE-COLUMN MACHINING CENTER HARDFORD PRW626 L5 6000X2200X1050
DOUBLE-COLUMN MACHINING CENTER HARDFORD PRW626 L5 6000X2200X1050
DOUBLE-COLUMN MACHINING CENTER HARDFORD-HB-21505 2000X1500X1000
DOUBLE-COLUMN MACHINING CENTER HARDFORD-HB 21905 2000X1900X900
DOUBLE-COLUMN MACHINING CENTER HARDFORD-HEP-3150 3240X1480X765
DOUBLE-COLUMN MACHINING CENTER HARDFORD-HB-4210 4000X2150X1000
DOUBLE-COLUMN MACHINING CENTER HSA 316 3250X1600X800
ÇİFT KOLONLU İŞLEME MERKEZİ HSA 316 3250X1600X800
DOUBLE-COLUMN MACHINING CENTER HARDFORD-HSA-836-EAY 8000X3600X1400
PLATE BORWERK RIVOLTA FAMM 1200 12000X3800X1200
PLATE BORWERK RIVOLTA FAMM 1200 12000X3800X1200
RADIAL DRILLING MACHINE CRAFT MR5016 80XMK5
CYLINDER HONING MACHINE HM3200 8000 mm
UNIVERSAL LATHE RUSSIAN 1200X5000
UNIVERSAL LATHE ZMM BULGARI 800X5000
UNIVERSAL LATHE CRAFT CF8040SL 4000 mm
UNIVERSAL LATHE DEEP DRILLING RUS1658 8000 mm
UNIVERSAL LATHE CRAFT CF12550HL 5000 mm

Source Course

Birim Machining carries out robotic, submerged arc, manual, cylindrical, and assembly welding processes in an integrated manner. With robotic welding capabilities of up to 24 meters and submerged arc welding capabilities of up to 12 meters, it delivers speed, precision, and consistent quality for industrial-scale projects.

Process Brief Description Capacity
Robot Kaynak Seri üretimde yüksek hız ve tutarlılık sağlar. Tek seferde 24 m’ye kadar · Çok eksenli hücre · Otomatik dikiş takibi
Submerged Arc Welding (SAW) Provides deep penetration and high speed in thick materials. Up to 12 m in a single pass · High current and penetration
Manual Welding Suitable for specialized jobs requiring flexibility and accessibility. TIG (Argon), MIG/MAG, Fusion Welding
Cylinder Welding Ensures a uniform and balanced weld on rotating parts. Up to Ø800 mm in diameter · Up to 3 m in length
Assembly and Fixturing This is the preparatory stage that determines the final weld quality. Project-based fixture design · Dimension inspection and pre-welding

Cylinder Manufacturing

Birim Machining handles the design, machining, testing, and assembly of blocks—the heart of hydraulic systems—all under one roof. With horizontal machining capabilities of up to 10 meters, ISO 9001-compliant quality management, and CMM-controlled measurement systems, the company delivers reliable results under high pressure.

ProcessLengthDiameter RangeTolerance / Surface Finish
Deep Hole Drilling: 4 m, 125–500 mm, ±0.02 mm axial accuracy
Honing: 3 m, 125–500 mm, surface roughness Ra 0.2–0.4 µm
Pressure Test––350–400 bar test pressure
Measurement––CMM and laser measurement systems

Hydraulic Block Manufacturing

Birim Machining handles the design, machining, testing, and assembly of blocks—the heart of hydraulic systems—all under one roof. For blocks weighing up to 5 metric tons, the company delivers reliable results under high pressure using ISO 9001-compliant quality management and CMM-controlled measurement systems.

Process Capacity / Applications
Design and Technical Planning Application: Hydraulic circuit design at all scales
Horizontal Machining (CNC Machining)
2–10 m machining area
±0.01 mm tolerance
Automatic tool change
Applications: manifold, valve block, distributor housing, regulator block
Channel Drilling and Connection Procedures Application: Internal connection channels and through holes
Installation Services
Valve and fitting installation
Hydraulic line connections
Commissioning on a test stand
Surface Treatment and Quality Control
Grinding and honing
Deburring, cleaning
Phosphating / rust-preventive coating

Custom Machine Manufacturing

Birim Machining carries out all processes—from design to painting—under one roof in the production of custom machinery. It optimizes industrial production lines with engineering-driven, modular, and scalable solutions, offering end-to-end solutions for every project.

Service Area Scope Description
Design Services 3D CAD, FEA, kinematic/dynamic analysis, DFM
  • CAD/CAE-based design process
  • Strength and motion analyses (FEA, kinematics)
  • Manufacturability Optimization
Fitting Services Fixturing, alignment, pre-welding, dimensional inspection
  • Pre-installation positioning and securing
  • Reducing the risk of deformation
  • High-precision pre-assembly preparation
Manufacturing CNC machining, welding, custom part production
  • Manufacturing of all mechanical components
  • CNC-controlled machining and welding
  • Project-based custom component manufacturing
Installation Mechanical, electrical, hydraulic/pneumatic, automation
  • Multidisciplinary integration (mechanical–electrical–hydraulic)
  • Installation of automation and control systems
  • Commissioning and testing processes
Painting Services Epoxy/polyurethane coating, sandblasting + RAL application
  • Industrial Surface Protection and Coatings
  • Improvement of Chemical and Mechanical Strength
  • RAL-Coded Color Applications

Quality Standards and Certifications

At Birim Machining, we offer reliable and sustainable solutions through our production processes, which comply with international quality standards. With our ISO 9001, ISO 10002, ISO 14001, ISO 3834-2, ISO 14064-1, and Carbon Verification certifications, we guarantee quality in production, environmental responsibility, and customer satisfaction.

Quality
Assurance

Customer Satisfaction

Sustainable Production